BOY Machines at K-2025 in Düsseldorf

BOY to Present Nine Machines at K-2025 and Additional Seven at Partner Booths

From October 8 to 15, the international plastics industry will meet at K 2025 in Düsseldorf – and BOY will of course be there again with a strong presence. In Hall 13, Booth A43, we will be presenting nine machines at our own booth and seven additional exhibits at partner booths. This will allow us to showcase not only our inno- vative strength, but also our close cooperation with other companies in the industry. There will be plenty of excit- ing applications to see:

We are particularly excited about the premiere of the new BOY 20 E PRO. It replaces the well-known BOY 22 A PRO and has significantly lower energy consumption while delivering the same performance thanks to modern and state- of-the-art servo drive technology. It will also be presented in the fresh new BOY design. Transparent delicacy bowl are manufactured-coloured with liquid paint.

In addition to our proven ser- vo-hydraulic machines, we are now introducing the ex- panded BOY series. On a BOY 35 Electric, precision and speed complement each other in the manufacture of cable ties. The machine is the most compact electrome- chanical injection moulding machine currently available on the market. The BOY 80 Electric also demonstrates a highly precise and dynamic process in the production of blood filters. Here, the advantage of the BOY machine concept in relation to medical applications becomes clear. No hydraulic fluids or lubricants are used in the clamping unit. The BOY 100 Electric is a brand new addition in our machine programme. This expands our Electric series upwards with a more powerful injec- tion unit (SP 215) and 100 t clamping force. As charac- teristic of our company, there will be a highlight at K 2025. This year, we are presenting the BOY 50 Electric as the centerpiece of our “Barista Bar.” Freshly brewed espres- so, served by a collaborative robot in a freshly preheated espresso cup. Stackable ice cube moulds are produced on the BOY 125 E with the BOY Handling LR 5 and a 2C unit.Stackable ice cube moulds are produced on the BOY 125 E with the BOY Handling LR 5 and a 2C unit. On the BOY 100 E, we are presenting the extended version with a maximum plate spacing of 900 mm, which is used to manufacture pylons. The special feature is: The control system of the BOY LR 5 is fully integrated into the Procan ALPHA® 6 control system, which not only combines operation and data management, but also eliminates the costs for a second control system and the EM67 interface.

Another highlight is the BOY 35 E VV, also equipped with BOY LR 5. The vertical machine demonstrates a typical process with inserts. A star knob with three diffe- rent inserts is manufactured fully automatically and in the compact manner, typical for BOY. A flexible separation system is integrated into the production cell, so that the operator only has to refill the three different bits as bulk material. Precision in the smallest space is demonstrated with our BOY XS E. Precise techni- cal parts can be produced excellently and very econo- mically on this machine. A small gear wheel weighing only 0.35 grams is manufac- tured on this machine. The fact that BOY is represented with seven machines at partner booths once again shows how in demand our solutions are on the market – and how flexibly our technology works in conjunc- tion with other applications. We are already looking forward to a successful trade fair, good discussions, and many visitors!

Above Image: BOY 35 Electric with integrated LR 5

Robot integration on a new level: BOY presents the LR 5 Handling – fully integrated into the Procan ALPHA® 6 control system

BOY presents the now fully integrated LR 5 handling system, which is another step toward even more efficient and user-friendly control. The proven BOY handling system is now fully integrated into the Procan ALPHA® 6 control system. Users benefit from a com- mon user interface, uniform operating logic, and signifi- cantly reduced training times. Sources of error are minimized because handling and machine now communi- cate directly with each other – all alarms, data, and events converge in a central system, enabling fast and targeted error diagnosis. The integration goes far beyond the surface. Freely programmable inputs and outputs can be shared by the handling system and the injection moulding machine, which not only saves space in the control cabinet but also increases flexibility. From a commercial perspective, this integration also offers many advantages: An EM67 inter- face is no longer required as a separate control unit for the LR 5, as the LR 5 can be controlled directly from the Procan software. This integ- ration also offers many commercial advantages: An EM67 interface is no longer required, nor is a separate control unit for the LR 5, as the LR 5 is controlled directly by the Procan ALPHA® 6. The integrated LR 5 can therefore be offered at a significantly lower price than our previous counterpart. The handling movements can also be easily adjusted: the X, Y, and Z axes move to precisely defined positions - either relative or absolute - and can thus be perfectly adapted to different moulds and removal tasks. Thanks to freely configurable reference runs, including the pneumatic axes, the handling system is also quick to set up and reliable in initialization. A particular highlight is the ability to flexibly design sequence flows and synchronize them with the ejector movement of the injection moulding ma- chine.

This guarantees a gentle and precise part transfer. The system is complemented by additional automation functions such as palletizing programmes and a conveyor belt control system with good/bad part separation, enabling complete integrati- on of the removal and sorting processes into the machine. With the LR 5, BOY once again underscores its commitment to combining innovative technology with genuine practicality. The handling system integrates seamlessly into existing production processes and helps our customers to make their manufacturing even more efficient, safer, and more flexible. Whether as part of a new automation project or as an addition to an existing BOY system, the LR 5 is a real step forward for anyone who wants to get more out of the product.

Above Image: BOY 80 Electric with integrated LR 5

BOY at K 2025: Innovative barista bar with BOY 50 Electric and collaborative automation

BOY impressively demon- strates how modern injection moulding technology and creative applications can be combined in a very small space. Visitors to the K trade fair will experience a particu- larly enjoyable live applica- tion: the BOY Barista Bar.

The highlight at the trade fair booth is the BOY 50 Electric, combined with an integrated BOY Handling LR 5, which impresses with its complete integration into the Procan ALPHA® 6 control system. Visitors take a seat on a bar stool at a stylishly designed counter, enter their name, and conveniently select their espresso specialty via a touch display. After a short wait, they receive their fresh espresso in a personalized cup - a real trade fair high- light with a personal touch.

The extra thick-walled espresso cups are taken from the BOY 50 Electric by the integrated BOY LR 5 and led to a laser station. After customization, the cups are then placed at a transfer station and picked up by the collaborating 6-axis robot.

The robot first takes the cup to a coffee machine and then refines the drink with a deco- rative BOY logo made of cocoa powder before serving the cup to the guest. The cups themselves are made of high-quality, sustainable NAS® ECO 30 BC90 materi- al, coloured with a special laser-compatible paint that creates optimal conditions for precise laser marking.

The material is provided by our long-standing partner INEOS Styrolution, a leading manufacturer of Styrene plastics. Christian Dietlein, Head of Technical Service, INEOS Styrolution: “We appreciate our long-standing collaboration with Dr. Boy and encourage our custom- ers to discover BOY injection moulding machines a the K-trade fair."